Aftermarket Parts/Service
JDV Equipment OEM replacement parts
Keep JDV Equipment running with superior genuine OEM replacement parts. Parts are also available for other manufacturer conveyors that meet or exceed the original design requirements. The company can custom-make replacement liners as well as shafted and nonshafted spirals to meet specific design requirements and many different types of conveying applications. A team of highly specialized service technicians are ready to assist. In addition, a mobile team services New Jersey, New York, Connecticut, Pennsylvania and Delaware. The company also provides turnkey projects when a facility is looking to replace parts on existing equipment anywhere in the country. 973-366-6556; www.jdvequipment.com
Belt Filter/Rotary Presses
Alfa Laval AS-H Belt Press KPZ
The Alfa Laval AS-H Belt Press KPZ is designed to handle high volumes of biosolids/residuals and deliver exceptional cake dryness. It has a high capacity design with low polymer consumption and power usage. It offers up to a 70 PLI vertical pressure section, an independent, operator-level gravity deck and vertical pressure dewatering sections for maximum process control, especially if process conditions vary. Its low maintenance, long-life design is flexible and easily upgraded as needs change. It is suitable for municipal biosolids and residual sludge types and a wide variety of industrial solid/liquid separation applications. It incorporates variable energy mixing, flocculation, gravity drainage and pressure filtration. 713-934-3160; www.alfalaval.com
BDP Industries 3DP Belt Press
The 3DP Belt Press from BDP Industries is a modern belt press with recent improvements designed for increased odor control and solids containment. New features include odor hoods, mist-reducing showers, piped away filtrate and increased automation. The increased containment of material has led to an even more efficient machine while also becoming more operator-friendly. 518-695-6851; www.bdpindustries.com
Bright Technologies, Division of Sebright Products, 0.6-meter skid-mounted belt filter press
The compact 0.6-meter skid-mounted belt filter press from Bright Technologies, Division of Sebright Products, has stainless steel frame and roller construction as well as radius wedge zone and wing roller for sludge dewatering. Components include a sludge pump, polymer system and washwater booster pump. Options include a sludge flowmeter, air compressor and discharge conveyors. With a compact, walk-around skid design, it can be utilized in as little as a 10-by-20-foot floor area. The Boerger rotary lobe sludge pump has a maintain-in-place design. Cake solids of up to 35% can be achieved. Rates of 25 to 50 gpm make it suitable for small applications or when a processor has outgrown dewatering containers. 800-253-0532; www.sebrightproducts.com
Prime Solution Rotary Fan Press
Prime Solution’s Rotary Fan Press is a simple mechanical dewatering solution that provides effective results and eliminates the need to apply for waivers. It addresses the concern of space constraints and limited operator time available, with twice the throughput in a smaller footprint. Having the ability to start the machine up and schedule automatic shutdown by volume or time allows plant personnel the freedom to focus on other key responsibilities during the day. It offers low maintenance and wear parts, along with low energy and water use. 269-694-6666; www.psirotary.com
Biosolids Handling/Hauling/Disposal/Application
Boerger BLUEline
Boerger BLUEline rotary lobe pumps are self-priming, valveless positive displacement pumps used for conveying viscous and abrasive materials. They are resistant to wear and provide pulsation-free operation. Operation is fully reversible with dry-run capability and flow rates up to 7,000 gpm. They are constructed with maintenance-in-place design, allowing for all wetted parts to be easily replaced through the front cover without removing pipe or drive systems. The pump conveys biosolids (primary, waste activated sludge, return activated sludge, digested, thickened, etc.), grease, sewage, scum, lime slurry, alum sludge, permeate and polymers. 612-435-7300; www.boerger.com
Duperon Dual Auger System
Serving as an alternative to grinders and chopper pumps in the collection system and plant headworks, the Duperon Dual Auger System is comprised of two vertical, electrically driven, counter-rotating augers that catch, dewater, compact and remove rags, wipes and other debris from the waste stream. Each unit offers a brushless 0.71-inch bar screen that passes organics and conveys compacted nondissolvable debris to a discharge extension chute for disposal as well as a built-in-bypass to avoid the risk of sewer backups during power outages. Utilities save time and money by eliminating the manual cleaning of clogged pumps and the use of maintenance-intensive grinders that send debris downstream only to re-weave and become problematic again. The compact, fully submersible unit can be installed in a wet well or manhole as small as 17 inches. 800-383-8479; www.duperon.com
Kuhn North America Knight ProTwin Slinger
The Knight ProTwin Slinger manure spreader from Kuhn North America eliminates material bridging problems and ensures smooth, even delivery. With eight available models ranging from 1,000 to 5,000 gallons, customizable truck mount or trailer configurations, and precise application capabilities, it meets diverse spreading needs. Its even, consistent spread patterns and optional scale systems cater to a wide array of industrial and municipal waste including biosolids, compost, food waste and drilling sludge. 608-897-2131; www.kuhn-usa.com
NETZSCH Pump USA TORNADO T1 Generation F
NETZSCH Pump USA’s TORNADO T1 Generation F pump is designed to produce high flow at low to medium pressures in a small compact package. It can handle a wide range of viscosities, solids, temperature, abrasion and corrosive/acidic process fluids and environments. It is versatile for just about any orientation and installation. The robust design allows the pump to operate and handle several upset process conditions without causing damage. It is available in sizes over 4,000 gpm and up to 130 psi. As a full service-in-place pump, the front pullout design allows for easy access for maintenance and inspection. Opening the front cover allows access to the wear plates, lobes and seals, making it easy to service. Additionally, there is no need to access the timing gears or bearings as the Gearbox Security System (air gap) protects them. 610-363-8010; www.pumps-systems.netzsch.com
Paxxo Longopac Fill
The Longopac Fill continuous bag system from Paxxo can connect to the discharge point of machines used to move, dewater or compact screenings, grit and biosolids. Material is then deposited in a 90-meter-long continuous bag for odor containment and spillage control. The cassette bag can be sealed with ease, and the material and odors are trapped inside, cutting down development of bacteria and fungus spores. 770-502-0055; www.paxxo.com
SRS Crisafulli FLUMP Dredge
The pivoting FLUMP Dredge from SRS Crisafulli is suitable for removing sediment in water ponds and sludge in wastewater ponds. It is easy to operate and enables operators to “dredge,” “turn” and “dredge” again, while eliminating repositioning and reverse passes. The pivot Flump speeds up dredging projects, which means higher productivity and labor savings. As an estimate, dredging a 400-foot long and 400-foot wide pond, with an average repositioning time of 57 minutes, average dredging speed of 7 feet per minute, auger cutting width of 7.5 feet, and 1 additional minute to pivot with the Pivot Flump would be reduced from 145 hours to 64 hours. 800-442-7867; www.crisafullipumps.com
Trillium Flow Technologies WEMCO Torque-Flow Model C
The WEMCO Torque-Flow Model C from Trillium Flow Technologies is a recessed impeller pump designed to handle challenging abrasive grit/sludge, chemical and large solids applications. It has a fully recessed cup-type impeller design, extra-thick, heavy-duty wet-end parts (in 650+ Brinell hardness), a replaceable hard iron wear plate, extra-thick two-piece case with replaceable suction piece and lugged bolting for fast, easy servicing. It offers flow of up to 2,800 gpm and is available in 2-, 3-, 4-, 6- or 8-inch discharge sizes. 832-200-6220; www.trilliumflow.com
Vogelsang USA VX Series
VX Series rotary lobe pumps from Vogelsang USA are designed for demanding dirty water applications. They have HiFlo lobes for smooth, pulsation-free pumping, preventing clogging even with wet pipes. They can efficiently draw wastewater from pits and shafts, remove air from sewage pipes and handle various types of sludge in sewage treatment plants. The series is compact, yet powerful and resistant to foreign bodies, which ensures reliable operation. It boasts a durable design, including highly wear-resistant special steel for long-term use with minimal maintenance. The pumps are modular, allowing for easy component replacement and servicing, minimizing downtime and costs. Additionally, the Quick Service option enables on-site part replacement without removing the pump, which reduces disruptions to operations. 800-984-9400; www.vogelsang.info
Biosolids Heaters/Dryers/Thickeners
ELODE USA Electro-Osmosis Dehydrator
The compact Electro-Osmosis Dehydrator from ELODE USA can easily retrofit in line with many existing presses. It is specified to reduce sludge disposal cost by 60% by producing much drier sludge cake. It uses the electrical potential difference in the sludge cake to separate water in the process and it works on 95% of municipal cakes tested without any chemical, polymer, heat nor mechanical press. It can be used to turn 15 to 20% DS cake to 40 to 45% DS quickly. 201-568-7778; www.elodeusa.com
Chemical/Polymer Feeding Equipment
Force Flow Tote Bin Scale
The Tote Bin Scale from Force Flow allows plant operators to accurately monitor the amount of polymer being fed from IBC-type totes for dewatering. Simply place the tote on the platform and monitoring begins, as there is nothing to install inside the tote. Monitoring systems prevent costly overfeed conditions and enable the documentation of the actual amount fed, which keeps the plant in compliance with federal and state reporting requirements. Users can remotely monitor from SCADA or PLC. The unit is available with the SOLO G2 digital display or with the advanced Wizard 4000 chemical inventory management system. 800-893-6723; www.forceflow.com
Fournier Polysys Polymer Preparation & Feed System
The Polysys Polymer Preparation & Feed System from Fournier is designed to activate and blend a uniform polymer solution within the concentration range of 0.1% to 0.45%, derived from a neat polymer solution ranging from 40% to 55%, streamlining the preparation process. Its compact design optimizes space utilization and simplifies installation. Maintenance is facilitated by its minimal moving parts and easily removable pump head, reducing downtime and operational disruptions. It can be seamlessly integrated into existing dewatering systems or function as a standalone unit with its own control panel. Its adaptable range of capacities caters to both small- and large-scale throughput requirements, offering versatility for diverse operational needs. 800-463-6328; www.fournierdewatering.com
Mazzei Injector Chemical Mixing Reactor
The nozzle-based Chemical Mixing Reactor from Mazzei Injector has no traditional static mixing elements, meaning that obstruction to the mainline flow is prevented, eliminating potential issues such as unacceptable pressure losses or accumulation points for debris. When injected, the chemical immediately enters a highly turbulent zone inside the CMR, rapidly and effectively mixing coagulants into the mainline flow. This eliminates the need for excessive coagulant usage typically required to compensate for inadequate mixing, resulting in cost savings and decreased solids handling requirements. The CMR contains no moving parts and requires zero routine maintenance, and with its compact design, is suitable for retrofit applications where space is limited. 661-363-6500; www.mazzei.net
Pulsafeeder PulsaPro 7440
When chemical injection processes demand dependable and accurate delivery where space is limited and reliability and convenience are required, Pulsafeeder’s PulsaPro 7440 has the compact size and features to make operation and maintenance easier and faster. The large, easy-to-view hydraulic diagnostic window provides observation of oil condition and proper pump operation saving time troubleshooting. Externally adjustable bypass valves protect the pump from system over-pressurization and quickly adapt to changing process conditions. The push-to-purge button allows for on-demand removal of air from pump hydraulics to avoid wasting energy from inefficient pump operation. When precise and accurate chemical delivery matters the PulsaPro 7440 provides dosing accuracy of ± 0.5% across its operating range, whether the stroke length is set at full capacity or 10% of maximum. It is available with flows up to 1,098 gph and pressures up to 3,200 psig. 800-333-6677; www.pulsafeeder.com
Dewatering Equipment
AQUA-Zyme Disposal Systems ADS
The ADS 30-yard open-top roll-off dewatering unit from AQUA-Zyme Disposal Systems can be filled with 22,000 to 25,000 gallons of biosolids at 1% to 2% solids in about two hours. After draining for 24 hours, the unit can be picked up using a standard-capacity roll-off truck and transported for solids disposal. Sludge volume can be reduced by 80% with reductions to 98% in BOD, COD, FOG and TSS. Effluent is clear, the unit has few moving parts and the size of filter media can be selected according to job requirements. Standard equipment includes a rollover tarp system; side, floor and center screens; 1/4-inch floor plate; 7-gauge side plates; four door-binder ratchets; eight drain ports; two inlet ports; and a long-handle scraper. Units are also available in a 15-yard size. 979-245-5656; www.aqua-zyme.com
In the Round Dewatering horizontal drum
The horizontal biosolids dewatering system from In the Round Dewatering provides the flexibility of dewatering at different locations and transporting dewatered solids to any unloading location. Open the door, raise the hoist and material comes out. The unit has a 12-inch auger permanently secured to the floor of the drum. The unloading process begins when the hydraulic power pack is connected to the hydraulic motor that turns the auger, then the drum rotates in the opposite direction, allowing the material to slide into the auger and have a controlled rate of discharge. The drum rotates one turn every two hours overnight, then material is liquid-free in the morning. The unit has a power flex nozzle that is inserted after the drum has been emptied to wash the entire drum in 30 minutes. The unit is constructed of a stainless steel drum sitting on heavy-duty roller bearings on a powder-coated frame and lined with PVC filter tiles. 317-563-2072; www.itrdewatering.com
Grinder/Shredder
Vaughan Chopper Pump
Self-priming Chopper Pumps from Vaughan are designed to be easily accessed outside of the wet well while pumping waste solids at heavy consistencies, without plugging or dewatering of the solids. They eliminate the loss in production and mess, along with making it easy to service the pump to get it back in operation. 888-249-2467; www.chopperpumps.com
Grit Handling/Removal/Hauling
Park Process GritCat
The GritCat from Park Process is a dewatering container designed to process waste streams containing gritty, sandy solids or any type of nondeformable solids. Its filter media is permanently installed over porous support panels in the container and is reusable and cleanable. A variety of types of filter media are available, including stainless steel wire mesh, polyester woven material, nylon mesh and polypropylene monofilament. The product is simple to operate and maintain, according to the maker. Units are built as roll-off containers, self-dumping hoppers or front loaders. 855-511-7275; www.parkprocess.com
Screw Conveyor
Charter Machine Royal Screw Press
Charter Machine’s Royal Screw Press offers a small footprint and high efficiency design that has very low power consumption with a higher throughput. Using an integrated thickening drum, the system can concentrate feed solids up to 5% DS. The complete skidded system is ultra-quiet, large capacity and low-maintenance. The removable wash-water nozzle ring travels, with its self-cleaning nozzles, laterally the length of the drum and gives a maximum clean with minimum amount of water. The sleek skidded design includes controls, drum thickener, sludge concentrator tank, sludge pump and screw press. 732-494-5350; www.chartermachine.com
Septage Receiving Stations
Lakeside Equipment Raptor Septage Acceptance Plant
The fully automated Raptor Septage Acceptance Plant from Lakeside Equipment is designed to remove debris and inorganic solids from septage tanks, grease traps, sludge, leachate and industrial waste. It includes the Raptor Fine Screen, which compacts and dewaters the captured screenings to a solids content of 40%. The screen’s rotating rake teeth penetrate the cylindrical screen bars, which prevents plugging and binding from grease and small debris. This allows for faster unloading times. The Raptor Acceptance Control System is a security access station that can be integrated to allow authorized haulers to unload their waste at the facility. Adding the data management and accounting system with the RACS station provides capabilities to track and invoice customers. 630-837-5640; www.lakeside-equipment.com
SAVECO North America BEAST
Designed for septage receiving and other high-solids applications, the SAVECO North America BEAST can be a solution for a facility’s high strength organic waste receiving program. It incorporates a dual-drive screening system that allows for independent operation of the screen and transport auger. This design allows the drum speed and auger speed to be controlled independently, allowing for shorter unload times, as well as higher capture efficiency. A sloped inlet and U-shaped flushing header keeps the screen inlet area free of sedimentation and debris buildup. The drum is supported from the top with an oversized slewing ring bearing, which also features an auto-lube system, decreasing routine maintenance requirements and downtime. It doesn’t require ancillary equipment such as rock traps or grinders, providing high performance and low life cycle costs, according to the maker. 815-636-8306; www.savecowaterna.com
ScreencO Systems Trash Master 600 Auto Screen
The Trash Master 600 Auto Screen receiving station from ScreencO Systems uses gravity to separate trash from the flow stream through a 6-inch inlet with dual fan spreaders, off-loading trucks with a single 6- or two 4-inch cam inlets at a rate of up to 800 gpm. It includes an aluminum hopper with 8-inch outlet cam and 3/8-inch gaped 1/4-inch stainless steel bar screen. Its stainless steel U-channel is lined with Titanium UHMW with a high-strength alloy steel 11 1/2-inch shaftless screw conveyor. The U-channel has slotted drain holes and a center channel bar screen to promote cleaner, dryer trash. Custom-built cleaning tools are included. A hopper spray bar with 1 gpm nozzles keep the unit clean and free of buildup. The lower cover has two built-in nozzles for cleaning trash. It has a 3 hp Nord drive with VFD control, 220 single-phase power for plug-and-play functionality, adjustable legs, fork skids and an OSHA-compliant catwalk. 208-790-8770; www.screencosystems.com
Screening Systems
BioMicrobics SaniTEE
Suitable for both influent and effluent, the BioMicrobics SaniTEE is ideal for small, remote municipal wastewater treatment applications. As wastewater enters the tank, lightweight floatables rise to form a scum layer at the water surface. As sediment and heavy solids settle to the bottom to form the sludge layer, the clarified water enters the screen by passing through angled slots. To clean, any solids that become trapped in the angled slots can be easily dislodged with a simple pull of the swab handles. It is easy to install and maintain and is available in a variety of sizes. 800-753-3278; www.biomicrobics.com
Evoqua Water Technologies (part of Xylem) Forty-X Disc Filter Armor Series
The Forty-X Disc Filter Armor Series from Evoqua Water Technologies (part of Xylem) is a high-rate filtration device that utilizes an integrated pre-screen and stainless steel panels that are designed to accommodate high solids loading capacities and greater hydraulic throughput. The woven optimum primary mesh filter panel utilizes 316 L stainless steel threads to create a weave that improves solids collection and rejection, which makes this disc filter suitable for stormflow applications. The panel configuration includes a molded structural frame and pressured assisted seal, allowing the panels to sustain and operate at a higher headloss and provide higher throughput when compared to other disc filter synthetic media. The series combines the technology of outside-in and inside-out filtration into a single PLC-controlled unit with influent water flowing through the prescreen (outside-in) into the disc filter panels (inside-out). This combination of two filtration technologies provides an effective option for challenging applications. 844-409-9492; www.evoqua.com
Federal Screen Products MBBR Screens
Federal Screen Products custom fabricates MBBR Screens that maximize flow rates while containing biofilm carriers, helping facilities save on maintenance costs. They are fabricated with wedge wire by resistance welding V-shaped wire on shaped support rods. These thousands of fused points create a honeycomb-like structure that provides a strong and accurate continuous slot. This results in a product that provides accurate flow, distribution and effective media and debris filtration and retention. Wastewater screens are available in a wide range of profile wires to suit most systems, and can be designed in flat, curved or cylindrical form to meet customers’ drawings and specifications. Robust for vertical wall applications, screens are also self-cleaning when designed to the flow rate and are passivated in-house, which allows for a quality of finish, extending product life. 905-677-4171; www.federalscreen.com
