Engineers Report New Process for 3D Printing Aerogels for Water Treatment

Engineers Report New Process for 3D Printing Aerogels for Water Treatment

This illustration depicts (at left) a 3D printer creating the hexagonal-shaped graphene aerogel sheet. At right, the aerogel (now black) filters dirty water. (Image courtesy of Environmental Science: Nano)

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Graphene excels at removing contaminants from water, but it’s not yet a commercially viable use of the wonder material. That could be changing.

In a recent study, engineers at the State University of New York at Buffalo report a new process of 3D printing graphene aerogels that they say overcomes two key hurdles for water treatment — scalability and creating a version of the material that’s stable enough for repeated use.

“The goal is to safely remove contaminants from water without releasing any problematic chemical residue,” says study co-author Nirupam Aich, assistant professor of environmental engineering at the School of Engineering and Applied Sciences. “The aerogels we’ve created hold their structure when put in water treatment systems, and they can be applied in diverse water treatment applications.”

The study — “3D printed graphene-biopolymer aerogels for water contaminant removal: a proof of concept” — was published in the Emerging Investigator Series of the journal Environmental Science: Nano. Arvid Masud, a former student in Aich’s lab, is lead author; Chi Zhou, associate professor of industrial and systems engineering, is a co-author.

An aerogel is a light, highly porous solid formed by replacement of liquid in a gel with a gas so that the resulting solid is the same size as the original. They are similar in structural configuration to Styrofoam: very porous and lightweight, yet strong and resilient.

Graphene is a nanomaterial formed by elemental carbon and is composed of a single flat sheet of carbon atoms arranged in a repeating hexagonal lattice.

Graphene is incredibly light. This aerogel, used for filtering water, sits atop a single tissue. (Photo courtesy of University at Buffalo)
Graphene is incredibly light. This aerogel, used for filtering water, sits atop a single tissue. (Photo courtesy of University at Buffalo)

To create the right consistency of the graphene-based ink, the researchers looked to nature. They added to it two bio-inspired polymers — polydopamine (a synthetic material, often referred to as PDA, that is similar to the adhesive secretions of mussels), and bovine serum albumin (a protein derived from cows).

In tests, the reconfigured aerogel removed certain heavy metals, such as lead and chromium. It also removed organic dyes, such as cationic methylene blue and anionic Evans blue, as well as organic solvents like hexane, heptane and toluene.

To demonstrate the aerogel’s reuse potential, the researchers ran organic solvents through it 10 times. Each time, it removed 100% of the solvents. The researchers also reported the aerogel’s ability to capture methylene blue decreased by 2-20% after the third cycle.

The aerogels can also be scaled up in size, Aich says, because unlike nanosheets, aerogels can be printed in larger sizes. This eliminates a previous problem inherent in large-scale production, and makes the process available for use in large facilities, such as in wastewater treatment plants, he says. He adds the aerogels can be removed from water and reused in other locations, and that they don’t leave any kind of residue in the water.

Aich is part of a collaboration between UB and the University of Pittsburgh, led by UB chemistry professor Diana Aga, to find methods and tools to degrade per- and polyfluoroalkyl substances. Aich notes the similarities to his work with 3D aerogels, and he hopes results from the two projects can be brought together to create more effective methods of removing waterborne contaminants.

“We can use these aerogels not only to contain graphene particles but also nanometal particles which can act as catalysts,” Aich says. “The future goal is to have nanometal particles embedded in the walls and the surface of these aerogels, and they would be able to degrade or destroy not only biological contaminants, but also chemical contaminants.”

Aich, Chi and Masud hold a pending patent for the graphene aerogel described in the study, and are looking for industrial partners to commercialize this process.



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