Celebrating Efficiency: Gas Collecting Cover Helps Fuel Plant

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Celebrating Efficiency: Gas Collecting Cover Helps Fuel Plant
Geomembrane Technologies Inc. designed, manufactured and installed a floating gas collection cover over the 4-acre surface of the city’s digester.

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The Customer:
The city of Tulare, located in California’s world renowned San Joaquin Valley, is known for its rich agricultural and dairy industries. Tulare is home to six large-scale cheese and dairy producers. Like many municipalities, the city is challenged to meet industrial requirements at a reasonable cost while maintaining harmonious relationships with the surrounding community. The Tulare Board of Public Utilities and the city council have been innovative in selecting technologies that leverage its unique environment to provide maximum value to the Golden State’s industries and residents.

The Customer’s Needs:
Dairy facilities in Tulare — including Nestlé-Dreyer’s, Saputo Cheese, Kraft USA, and Land O’Lakes — produce large volumes of high-strength industrial wastewater, which is sent to the city for treatment. In 1989, the city selected an ADI-BVF anaerobic digester as an efficient means of treating the wastewater to meet state regulations. This technology allowed Tulare to comply with discharge limits, but also carried the additional opportunity of converting waste to energy as part of the anaerobic treatment process.

Energy conservation is extremely important to both the city of Tulare and the wastewater treatment facility. Since biogas can be used as fuel to generate electricity, the city wanted a way to reliably collect biogas from the BVF reactor to recover the energy while also controlling odors and reducing greenhouse gas emissions.

The Solution:
To address the city's needs, Geomembrane Technologies Inc. designed, manufactured and installed a floating gas collection cover over the complete 4-acre surface of the city’s digester. The cover is designed to be gastight so it contains all biogas generated by the BVF reactor, thereby eliminating odors.

GTI’s cover is chemical- and UV-resistant to withstand the tough environment of the digester and the California sun. The cover is strong and stable, allowing personnel to walk across the BVF reactor for operations and maintenance. Rainwater that pools on the cover surface is collected and drained.

The Results:
GTI is pleased to have partnered with Tulare for more than 25 years. The GTI gas collection cover installed at the Tulare Waste Pollution Control Facility collects up to 600,000 ft³ (16,990 m³) of biogas per day from the BVF reactor. This is enough biogas to generate a significant portion of the plant’s required power, making the facility less dependent on the area’s electricity grid and helping to offset Southern California Edison Energy costs.
The city of Tulare was recently received the Green California Leadership Award for its energy efficiency strategies, which includes the waste-to-energy initiative designed to reduce overall greenhouse gases generated in the community.

For more information, please visit our website at www.gticovers.com or contact Darin Evans, Vice President of Product Management: darin.r.evans@gticovers.com or 506/449.1377.


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