Esmil Corp., a pioneer in advanced sludge dewatering solutions, introduces the MDQ-500 Multi-Disk Screw Press, a large and powerful multidisk screw press. Designed specifically for demanding industrial and municipal applications, the MDQ-500 sets a new standard in efficiency and reliability in sludge management.
Advanced Design for Optimal Performance
The MDQ-500 leverages the principles of multidisk screw presses, relying on its impressive 20-inch drum diameter and extended drum length to achieve maximum dewatering capacity. These features enhance the press’s effectiveness, especially for large-scale applications. The development process involved significant engineering challenges, including ensuring perfect disk flatness, maintaining the structural integrity of the drum and reinforcing the screw’s edge to resist wear.
Key Features
Esmil’s engineering team overcame these challenges, resulting in a durable and high-performing machine. Some standout features include:
Thicker disks: The MDQ-500 is equipped with 3.5 mm thick disks in the dewatering zone, enhancing durability and resistance to wear.
FREA-metal screw edge: The screw edge is reinforced with a high-hardness Japanese alloy known as FREA-metal. For particularly abrasive sludge, an optional protective layer of up to 3 mm thickness is available, extending the screw’s life significantly.
Robust drum frame: The drum’s single-unit frame design strengthens its resistance to deformation, allowing it to easily withstand high sludge pressures.
The MDQ-500 Multi-Disk Screw Press offers very high dewatering capacity. It can process up to 2,700 pounds DS per hour of aerobically stabilized waste-activated sludge with a hydraulic capacity of up to 90 gpm per drum. Each MDQ-500 unit can be fitted with up to six dewatering drums, making it highly suitable for large-scale applications. Additionally, its design allows it to be installed in containerized dewatering plants, making it ideal for mobile or temporary installations.
Reliable Dewatering
When evaluating dewatering presses, it’s crucial to consider parameters such as drum diameter and length, which directly influence sludge processing capacity. In addition, the rigidity of the drum frame, thickness of the screw’s protective layer, flatness of the rings, and the effectiveness of the automation system in preventing overloads all contribute to the equipment’s reliability and longevity. Esmil’s MDQ-500 meets all these criteria, delivering reliable performance for high-demand dewatering operations.
Flexible Solutions
Whether integrated into a permanent facility or used in a containerized plant, the MDQ-500 Multi-Disk Screw Press is an efficient solution for managing large sludge volumes. Its adaptability, durability and efficiency make it a cost-effective choice for various sludge management applications.
Esmil Corp. specializes in advanced sludge dewatering equipment. Founded in 2016, the company’s U.S. production facility enables fast, customized manufacturing that meets American standards. With over 1,500 projects completed globally, Esmil Corp. provides ASME-certified, BABA-compliant dewatering equipment and rental options for municipalities and industries across the U.S. and beyond.
646-286-5512 | info@esmil.us | esmil.us
