Product Focus: Pumps, Blowers, Drives, Valves

Product Focus: Pumps, Blowers, Drives, Valves

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Centrifugal Pumps

Vertiflo Pump Company Series 1600

Vertiflo Pump Company’s Series 1600 horizontal close-coupled, vortex end-suction pumps have a wide range of applications including food processing solids, wastewater treatment, pollution control, slurries and solids. They have capacities to 1,600 gpm and heads to 170 feet TDH, and operate at temperatures up to 250 degrees F. These pumps are designed with a variety of constructions such as cast iron, 316 stainless steel fitted, all 316 stainless steel, alloy 20 or CD4MCu. They are designed with a convenient back pullout cost-saving feature to allow for easy inspection or maintenance without disturbing the piping to the pump. The impeller has a fully recessed design, which accommodates passage of solids. All impellers have wiping vanes, which reduce axial loading and prevent dirt from entering the sealing area. The impeller is keyed to the shaft and an impeller locking screw assures positive attachment. 513-530-0888; www.vertiflopump.com


Chemical Feed Pumps

Pulsafeeder PulsaPro 7440

When chemical injection processes demand dependable and accurate delivery where space is limited and reliability and convenience are required, the PulsaPro 7440 from Pulsafeeder has the compact size and features to make operation and maintenance easier and faster. Its large, easy-to-view hydraulic diagnostic window provides observation of oil condition and proper pump operation, saving time troubleshooting. An externally adjustable bypass valve protects the pump from system over-pressurization and quickly adapt to changing process conditions. A push-to-purge button allows for on-demand removal of air from pump hydraulics to avoid wasting energy from inefficient pump operation. It provides dosing accuracy of +/- 0.5% across its operating range, whether the stroke length is set at full capacity or 10% of maximum. It is available with flows up to 1,098 gph and pressures up to 3,200 psig. 800-333-6677; www.pulsafeeder.com 


Chopper Pumps

NETZSCH Pumps USA N.Mac Channel Twin Shaft Grinder

The N.Mac Channel Twin Shaft Grinder from NETZSCH Pumps USA crushes or fragments large and solid particles in liquid product and includes the Full Service-in-Place concept that allows users to carry out the complete maintenance and replacement of the cutting device without removing the entire grinder from the system. The housing design allows for quick and simple installation in sewers to crush impurities and offers numerous tooth combinations for the desired degree of crushing. The various geometries of the robust cutter cartridges enable smooth shredding of various solids. The mechanical seal cartridge design, a leak-free combination of mechanical seal and bearing cartridges, allows for quick and simple replacement and service. 610-363-8010; www.pumps-systems.netzsch.com


Vaughan Chopper Pump

Self-priming Chopper Pumps from Vaughan are designed to be easily accessed outside of the wet well while pumping waste solids at heavy consistencies, without plugging or dewatering of the solids. They eliminate the loss in production and mess, along with making it easy to service the pump to get it back in operation. 888-249-2467; www.chopperpumps.com


Zoeller Pump 72 HD Series

Zoeller Pump’s 10 and 15 hp 72 HD Series is an expansion to its existing grinder product offering, now ranging from 1 to 15 hp. The units include a dual carbon ceramic shaft seal, moisture and thermal sensor, a buna-N gasket to protect the 3,450 rpm motor, and class F windings. Pumps are available in 208, 230, 460 or 575 volts using a three-phase connection. The 3- or 4-inch ANSI flanged horizontal discharge allows for easy adaption to a variety of grinder or solids-handling rail systems. Pumping performance ranges from 250 feet at shutoff and a maximum flow at 150 gpm at 50 feet TDH. Removable legs clear the bottom of the pump to allow debris to flow easier into the cutter assembly when used with a guide rail assembly. This assembly uses a 440 stainless steel with a Rockwell C hardness of 55-60 cutter and cutter plate in a scissor-like cutting motion that reduces solids down to 1/8 inch. 800-928-7867; www.zoellerengineered.com


Effluent Pumps

Ashland Pump Effluent Pumps

Heavy-duty effluent pumps from Ashland Pump are available in multiple horsepower sizes for various performance requirements, and feature efficient permanent split-capacator motors. The oil-filled pumps have an upper and lower ball bearing design and handle solids up to 3/4 inch. They are heavy-duty cast iron, with cast iron impellers and equipped with a piggyback switch (20-foot standard cord) or in manual configurations. They are offered in 3/10, 4/10, 1/2, 3/4, 1 and 1 1/2 hp models. 855-281-6830; www.ashlandpump.com


Boerger BLUEline

Boerger BLUEline rotary lobe pumps are a self-priming, valveless, positive displacement pump used for conveying viscous and abrasive materials. They are resistant to wear and provide pulsation-free operation. Operation is fully reversible, with dry-run capability and flow rates up to 7,000 gpm. They are constructed with maintenance-in-place design, allowing for all wetted parts to be easily replaced through the front cover without removing pipe or drive systems. The pump conveys biosolids (primary, waste activated sludge, return activated sludge, digested, thickened, etc.), grease, sewage, scum, lime slurry, alum sludge, permeate and polymers. 612-435-7300; www.boerger.com


Metering Pumps

Blue-White FLEXFLO M3

FLEXFLO M3 chemical metering pumps from Blue-White dependably deliver smooth and accurate chemical dosing. It includes a bright, easy-to-access, and highly responsive 5-inch display screen, and the intuitive screen is as simple to operate as a cellphone. They have a broad 10,000-1 turndown ratio to meet a vast range of dosing requirements, and they’re equipped with a brushless DC motor for trouble-free and energy-efficient service. Remote control signal options include Pulse, 4-20mA, Modbus TCP, EtherNet IP and PROFIBUS for enhanced supervision and automation for critical metering and transfer applications. 714-893-8529; www.blue-white.com


Slip Pumps

Cat Pumps stainless steel triplex pumps

Cat Pumps stainless steel triplex pumps mounted to a gear motor can provide thousands of hours of maintenance-free slip pump service. Direct-coupling the pump to a gear motor offers many advantages, including a smaller footprint, reduced noise and ease-of-service with no belts to maintain. A 316 stainless steel manifold, paired with elastomers like NBR, FPM, EPDM or PTFE, allows many chemical and fluid compatibility options. Performance specifications range from 0.1 to 100 gpm and 100 to 10,000 psi. Custom builds can include pump(s), motor(s), base, pressure control valves, pressure gauges and/or pulsation dampeners. Custom builds typically have a three to four-week lead time, with individual pumps and repair parts usually being in-stock items, with 95% of orders shipped within 24 hours of placement. 763-780-5440; www.catpumps.com


Submersible Pumps

Crane Pumps & Systems envie3

The envie3 air filled motor series dry pit submersible pump from Crane Pumps & Systems can run in wet applications and in dry pits. These pumps took Barnes’ and Deming’s proven nonclog and chopper wet ends and outfitted it with a premium efficient IE3 motor that can run in both vertical and horizontal configurations. The closed-loop glycol cooling system allows for stress-free, easy maintenance and installation in demanding applications. The premium efficient IE3 motor delivers significant energy compared to an equivalent oil-filled motor solution. For easy serviceability, the horizontal installation options include a cart system, which creates a back pullout option as well as a fixed bracket configuration. When installed horizontally, its footprint is 35% smaller than frame mounted end suction pumps. Vertical installation configurations include a metal and concrete stand that allow for 360-degree rotation, which makes adapting to existing piping convenient, including tangential discharge pumps. 937-214-9008; www.cranepumps.com


Gorman-Rupp SFSC Pump

The SFSC Pump from Gorman-Rupp is an SF Series product equipped with Eradicator Plus solids reduction technology. These are the most aggressive in the SF Series product lineup and are designed for applications where nonwoven flushable wipes, trash bags, hair, industrial byproducts and agricultural wastes are present. All pumps are equipped with a heavy-duty continuous vane impeller. The pumpout vanes incorporated into the thick back shroud are designed to help prevent buildup of debris behind the impeller. The wear plate utilizes notches and grooves with an oversized lacerating tooth designed to cut and shred organic solids before they enter the pump. Pumps are available in 3-, 4- and 6-inch discharge sizes. 419-755-1011; www.grpumps.com


Industrial Flow Solutions BJM Pumps

BJM Pumps submersible pump products from Industrial Flow Solutions are designed for harsh environments to save money by minimizing downtime and increasing efficiency. This results in improved total cost of ownership over the service life of the pumps. They offer tailored solutions for heavy solids-laden liquids, abrasive slurries, acidic or caustic fluids, and fluid temperatures up to 200 degrees F. Fahrenheit series high-temperature pumps are capable of continuously handling 200-degree solutions. 860-631-3618; www.flowsolutions.com


Vertical/Lift Station Pumps

Smith & Loveless EVERLAST Pump Station

Smith & Loveless EVERLAST Pump Stations offer a high ease of operation and maintenance, high level of operator safety, long-lasting service life, pump technology that eliminates clogging from flushables and low life cycle costs. All pumping, mechanical and electrical components above the wet well with immediate access at ground level. This means that the STAR ONE Non-Clog Pumps reside at ground level out of the sewage and always dry. Likewise, all the valves, piping and controls reside also above the wet well, meaning that inspection of the entire pump station can be accomplished in seconds by simply opening the hooded enclosure. 800-898-9122; www.smithandloveless.com


Blowers

Eurus Blower ZZ Series

ZZ Series blowers from Eurus Blower are drop-in replacements for competitor blowers. They have heavy-duty cast housings, machined impellers, alloy steel shafts with oversized bearings, hardened/precision machined steel forged gears, oil-lubricated gear and/or grease- or oil-lubricated drive sides, plus keyless locking assemblies for easier timing gear maintenance. The blowers provide up to 15 psig pressure and 2,350 cfm flow. 918-361-0285; www.eurusblower.com


KAESER rotary screw blowers

Low-maintenance blower technology can help minimize power costs with load splitting, sequencing and superior multi-blower controls. KAESER rotary screw blowers are turnkey systems, available in sizes up to 335 hp and flows to 5,650 cfm, using up to 35% less energy than conventional rotary blowers, while energy savings of up to 15% can be achieved in comparison with turbo blowers. All blowers come complete with noise-insulated cabinets, inlet and outlet silencers, motors and drives. The intelligent Sigma Control 2 on each blower optimizes machine performance via various control modes and a full suite of sensors provides active condition monitoring to protect the machine. The combination of a blower air-end with high-efficiency SIGMA Profile rotors, flow-optimized components, efficient power transmission and drive components, ensures wire-to-air performance year after year. 866-516-6888; www.us.kaeser.com


Drives

DSI Dynamatic SPM and SPMV

SPM and SPMV variable speed pump drives from DSI Dynamatic are adjustable speed, air cooled salient pole, rotating field units suited for pump applications where the torque requirement increases with speed. These units may be horizontal foot-mounted or vertical flange mounted. They are available from 10 through 2,000 hp with closed-loop controllers. Full control of maximum pump load torque is accomplished with low excitation power. Continuous operation in ambient temperature to 104 degrees F is standard. Accurate speed regulation is maintained with a tachometer feedback system. OEM parts and factory service are available for all drives. 800-548-2169; www.dynamatic.com


Pioneer Pump ElectricPAK VFD 

The ElectricPAK VFD from Pioneer Pump is a packaged variable-frequency drive solution available in 460 or 575VAC, 25 to 300 hp, and designed to withstand the demands of mobile dewatering applications. It offers a touchscreen interface, known as SmartPrime, designed with a simple user interface similar to a mobile app. Users benefit from a fast startup and simple monitoring experience, rather than a complex keypad setup, advanced programming skills or specialized training required. Inside the unit, the VFD uses proven electronics to deliver dependable performance and optimized motor control. Choose a standalone option with a fully welded metal cage design keeping the VFD protected and secure during transport and setup while providing extra protection against job site hazards; or an integrated option with the quality and service of Franklin Electric. 503-266-4115; www.pioneerpump.com


Pump Controls

APG Neuros Advanced Aeration Control System

APG Neuros’ Advanced Aeration Control System empowers water resource recovery facilities to take control of their biological secondary treatment processes. It uses self-learning algorithms referred to as Model Predictive Control to compute the oxygen demand to deliver performance from the entire aeration system. Including optional ammonia-based aeration control unlocks further savings potential by dynamically changing the dissolved oxygen setpoints based on the loading to deliver a reliable and stable ammonia treatment process at the lowest oxygen level, reducing the oxygen requirements for treatment leads to significant reduction in power consumption and therefore reduces the operating costs by as much as 20%. Its Model Predictive Control analyzes historical operational data and raw trends that it uses to enable Advanced Aeration Control to compensate for the nonlinearities inherent to the secondary treatment process. The result is stable and accurate control over the full range of operating conditions without the need for manual re-tuning. 866-592-9482; www.apg-neuros.com


Halogen Valve Systems Terminator Actuator

The Terminator Actuator from Halogen Valve Systems can be used on chlorine ton containers as well 150-pound cylinders to instantly stop the flow of chlorine in case of an emergency. The clamp mount version incorporates the same mounting clamp design as the Eclipse Actuator, allowing it to quickly and securely be installed on ton container valves without the use of any tools. It can be used on containers feeding through a pressure manifold or can be installed side by side with tank-mounted vacuum regulators. The Gemini controller provides DC power and control to one or two Terminators and can be combined for systems with larger quantities of containers. Emergency chlorine shutoff is initiated when the controller receives a close contact signal from a leak detector or included emergency shutoff switch and a relay output provides remote indication that an emergency close sequence has been performed. 949-261-5030; www.halogenvalve.com


Lutz-JESCO America TOPAX MC

The TOPAX MC multichannel controller from Lutz-JESCO America has a modular design that makes it an adaptable and effective solution for all measurement and control technology requirements. It offers automated efficiency — freedom from repetitive control tasks while providing accuracy and reliability. Users can actuate the dosing pumps using an optocoupler or relay and servomotors by using a relay or a 20mA output. The high-resolution, 5-inch color display offers a user-friendly operating interface with a simple touch-control and intuitive navigation menu that can be set to multiple languages. Use four analog outputs (0/4-20 mA) or the network capability to transfer measured values to a web browser or a telemaintenance point. A programmable interval timer can be used to set automatic alerts for wear-related sensor change. 800-554-2762; www.lutzjescoamerica.com


Pump Parts/Supplies/Services

A.Y. McDonald E-Series DuraMAC

The A.Y. McDonald E-Series DuraMAC water pressure booster system helps in obtaining proper water pressure. While ideal for residential applications, this pump comes complete with easy setup instructions, all metal connections, a half-gallon pressure tank and check valve. In addition, experience a quiet operation due to the TEFC single-phase motor. Designed to shut off when no flow is detected, this solution gives an extra boost to water pressure. 800-292-2737; www.aymdonald.com


Valves

Asahi/America Type-21a SST 

The Type-21a SST flow control true union ball valve from Asahi/America is available in 1/2- to 2-inch sizes, and features a precision-machined PVC ball with center provisions to support PTFE seats from zero to 100% flow capability. The valve produces equal percentage flow characteristics for fine throttling. It requires directional installation and comes equipped with a flow direction label. Manually operated SST ball valves include a zero-to-100-degrees indicator plate and an indicator line on the handle, which doubles as a carrier adjustment tool. An ISO 5211 top flange bolt pattern and integrally molded base pad for panel mounting are standard, and the valve body is PVC with either EPDM or FKM O-rings. Socket, threaded and flanged end connections are all offered, and additional options and accessories are available upon request. 800-343-3618; www.asahi-america.com



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