Product Focus: Biosolids and Biogas Technology

Product Focus: Biosolids and Biogas Technology

The skid-mounted 3DP Belt Press from BDP Industries.

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Belt Filter/Rotary Presses

BDP Industries 3DP Belt Press

The skid-mounted 3DP Belt Press from BDP Industries is a turnkey dewatering solution with all components integrated on a hot dip galvanized skid for easy semi-permanent installation. This skid includes a booster pump, sludge pump, emulsion polymer system, hydraulic unit, controls and a 20-foot stainless steel screw conveyor. The press includes an independent gravity section, vertical pressure section and paddlewheel distributor. Features addressing odor control concerns include odor hoods, enclosed gravity sections, piped away filtrate and noise-reducing shower boxes. 518-695-6851; www.bdpindustries.com


Bright Technologies, Division of Sebright Products, 0.6-meter skid-mounted belt filter press

The compact 0.6-meter skid-mounted belt filter press from Bright Technologies, Division of Sebright Products, has stainless steel frame and roller construction as well as radius wedge zone and wing roller for sludge dewatering. Components include a sludge pump, polymer system and washwater booster pump. Options include a sludge flowmeter, air compressor and discharge conveyors. With a compact, walk-around skid design, it can be utilized in as little as a 10-by-20-foot floor area. The Boerger rotary lobe sludge pump has a maintain-in-place design offering ease of maintenance. Cake solids of up to 35% can be achieved. Rates of 25 to 50 gpm make it ideal for small applications or when a processor has outgrown dewatering containers. 800-253-0532; www.sebrightproducts.com


Prime Solution Rotary Fan Press

Prime Solution’s Rotary Fan Press is a simple mechanical dewatering solution that provides effective results and eliminates the need to apply for waivers. It addresses the concern of space constraints and limited operator time available, with twice the throughput in a smaller footprint.  Having the ability to start the machine up and schedule automatic shut-down by volume or time allows plant personnel the freedom to focus on other key responsibilities during the day. It offers low maintenance and wear parts, along with low energy and water use. 269-694-6666; www.psirotary.com


Biosolids Handling/Hauling/Disposal/Application

Boerger BLUEline rotary lobe pumps

Boerger BLUEline rotary lobe pumps are a self-priming, valveless, positive displacement pump used for conveying viscous and abrasive materials. They are resistant to wear and provide pulsation-free operation. Operation is fully reversible, with dry-run capability and flow rates up to 7,000 gpm. They are constructed with maintenance-in-place design, allowing for all wetted parts to be easily replaced through the front cover without removing pipe or drive systems. The pump conveys biosolids (primary, waste activated sludge, return activated sludge, digested, thickened, etc.), grease, sewage, scum, lime slurry, alum sludge, permeate and polymers. 612-435-7300; www.boerger.com


Paxxo Longopac Fill

The Longopac Fill continuous bag system from Paxxo can connect to the discharge point of machines used to move, dewater or compact screenings, grit and biosolids. Material is then deposited in a 90-meter-long continuous bag for odor containment and spillage control. The cassette bag can be sealed with ease, and the material and odors are trapped inside, cutting down development of bacteria and fungus spores. 770-502-0055; www.paxxo.com


Biosolids Heaters/Dryers/Thickeners

ELODE USA Electro-Osmosis Dehydrator

The compact Electro-Osmosis Dehydrator from ELODE USA can easily retrofit in line with many existing presses. It is specified to reduce sludge disposal cost by 60% by producing much drier sludge cake. It uses the electrical potential difference in the sludge cake to separate water in the process and it works on 95% of municipal cakes tested without any chemical, polymer, heat nor mechanical press. It can be used to turn 15 to 20% DS cake to 40 to 45% DS quickly. 201-568-7778; www.elodeusa.com


Nederman MikroPul Thin Film Dryer

The Thin Film Dryer from Nederman MikroPul is a versatile sludge dryer that can process all types of sludge, including digested, undigested and industrial sludge, as low as 10% DS. It achieves a variable sludge dryness range of 30 to 95% DS, and the dryer has been successfully utilized for various applications such as Class A, landfilling, composting, alkaline stabilization, incineration, gasification, pyrolysis and solid fuel production. With a simple design, the dryer has a single-drive motor, requires no separate feed system and generates less than 200 cfm of exhaust vapor, which can be easily treated. Its high-efficiency design consumes 1,150 to 1,300 Btu/lb of evaporated water and can recover up to 85% of this heat for other purposes, including digester and building heating. 704-398-7571; www.lcicorp.com


Orege Thickener

The Orege Thickener increases the total solids concentration of industrial and municipal sludges up to 6 to 8% Total Solids while transforming the rheology of the sludge and allowing it to remain pumpable. When placed before an anaerobic digester, the thickening device allows for a significant improvement of the biogas production due to the conditioning step. It is designed to replace conventional equipment such as GBTs, RDTs, DAFs or centrifuges with low operational and maintenance costs. It reduces the polymer consumption while increasing filtrate quality. The hydraulic capacity is 100 to 300 gpm and it can be installed in three to five days. The system is available in fixed, mobile, skidded or containerized versions. 404-445-0289; www.orege.com


Centrifuges/Separators

Flottweg Separation Technology Xelletor

Xelletor series separators from Flottweg Separation Technology include a rotor and scroll designed to reduce the consumption of polymer while also reducing energy consumption. Depending on biosolids quality, the centrifuge can save about 20% on energy while providing significantly better performance. It can increase throughput by up to 15%, reduce the volume of biosolids by as much as 10% and save up to 20% in energy and polymer consumption. 859-448-2331; www.flottweg.com


Pieralisi Centrifugal Decanter

Pieralisi offers a variety of high-efficiency solutions for sludge thickening and dewatering with significant environmental and economic advantages. The separation of liquid-solids occurs through the centrifugal force generated inside the decanter, resulting from the high rotation speed. The decanter is equipped with a main motor connected to the horizontal axis of the bowl. The product is fed into the machine through a feeding tube. After the separation, the clarified liquid is discharged from one side of the bowl through devices sized according to the specific application, and the dehydrated cake, accumulated on the bowl walls, is transported by a scroll and discharged on the opposite side of the clarified liquid outlet. The decanters are suitable to treat sludge from environmental, chemical, oleo-chemical, mineral fuel and lube oils, animal-based products, food and beverage processes and can be configured to meet the application requirements. 513-275-4720; www.pieralisi.com


Chemical/Polymer Feeding Equipment

Blue-White Industries FLEXFLO M4

The low-shearing pumping action of FLEXFLO M4 peristaltic dosing pump from Blue-White Industries allows it to gently and precisely pump chemicals that off-gas, including peracetic acid and sodium hypochlorite, with no vapor lock and no lost prime. Advanced features include a highly responsive and intuitive 5-inch display, firmware that can be field updated, and easy-to-attach M12 watertight connectors. 714-893-8529; www.blue-white.com


Force Flow Tote Bin Scale

The Tote Bin Scale from Force Flow allows plant operators to accurately monitor the amount of polymer being fed from IBC-type totes for dewatering. Simply place the tote on the platform and monitoring begins, as there is nothing to install inside the tote. Monitoring systems prevent costly overfeed conditions and enable the documentation of the actual amount fed, which keeps the plant in compliance with federal and state reporting requirements. Users can remotely monitor from SCADA or PLC. The unit is available with the SOLO G2 digital display or with the advanced Wizard 4000 chemical inventory management system. 800-893-6723; www.forceflow.com


Lutz-JESCO America LJ-PolyBlend Polymer System

The LJ-PolyBlend Polymer System from Lutz-JESCO America is a dependable, motorized mixing machine with a corrosion-resistant housing, large turbine and multizone mixing chamber that provides uniform dispersion energy at the moment of initial polymer wetting. The prime mixing zone fully activates the polymer, while the second mixing zone promotes gentle polymer activation via a small turbine, lessening molecule fracturing. Its stainless steel injection valve prevents agglomerations and reduces the need for extended mixing time. The system includes a clear mixing chamber that provides visual monitoring of mixing polymer feed. Its compact design — only 1 to 1.5 square feet — means it’s light and allows for easy installation and transportation. It has automatic pump speed adjustment via 4-20mA input, water flow sensor and priming port. 800-554-2762; www.lutzjescoamerica.com


Park Process PolyCat

The PolyCat batch-type polymer blending and injection system from Park Process is used for the preparation of liquid polymer to aid in the flocculation of septic tank waste sludge in the dewatering process. The batch tank method allows for the time necessary to uncoil the long-chain polymer molecules, making them more effective in reacting with sludge solid particles. It is used in conjunction with standard solid separation devices, dewatering boxes, centrifuges, belt presses, filter presses and other equipment requiring flocculation to enable dewatering. 855-511-7275; www.parkprocess.com


Pulsafeeder Pulsatron Series HV

The Pulsatron Series HV from Pulsafeeder is designed for high-viscosity applications for precise and accurate metering control. It offers manual control over stroke length and stroke rate, with the option to choose between 4-20mA and external pace inputs for automatic control. Models are available with pressure capabilities to 150 psi at 12 gpd, and flow capacities to 240 gpd at 80 psi, with a turndown ratio of 100-1. It comes with a reliable timing circuit, circuit protection against voltage and current upsets, panel-mounted fuse, solenoid protection by thermal overload with auto-reset, water resistance for outdoor and indoor applications, and guided ball check valve systems to reduce back flow and enhance priming characteristics. 800-333-6677; www.pulsatron.com


Dewatering Equipment

AQUA-Zyme Disposal Systems ADS

The ADS 30-yard open-top roll-off dewatering unit from AQUA-Zyme Disposal Systems can be filled with 22,000 to 25,000 gallons of biosolids at 1% to 2% solids in about two hours. After draining for 24 hours, the unit can be picked up using a standard-capacity roll-off truck and transported for solids disposal. Sludge volume can be reduced by 80% with reductions to 98% in BOD, COD, FOG and TSS. Effluent is clear, the unit has few moving parts, and the size of filter media can be selected according to job requirements. Standard equipment includes a rollover tarp system; side, floor and center screens; 1/4-inch floor plate; 7-gauge side plates; four door-binder ratchets; eight drain ports; two inlet ports; and a long-handle scraper. Units are also available in a 15-yard size. 979-245-5656; www.aqua-zyme.com


PWTech Volute DUO 

The PWTech Volute DUO adapts the original dewatering drum concept for more efficient dewatering of difficult biosolids. When dewatered, biosolids that contain high concentrations of fibrous, inorganic or adhesive material can form a compacted cake that can be difficult to extrude from a traditional screw press. This can lead to clogging and may require reducing cake solids to avoid plugging. Utilizing twin counter-rotating screws inside a single drum to break up and move feed solids for dewatering, the unit enables maximum cake solids without compromising performance. Using a separate drive mechanism so the moving rings do not contact the screws as they move, the design also further reduces wear on the press, resulting in many years of maintenance-free operations. It can be utilized in virtually all dewatering applications; however, it is especially effective in applications that would otherwise create plugging or binding in more traditional screw press designs. 410-238-7977; www.pwtech.us


Grinders/Shredders

NETZSCH Pumps USA N.Mac

NETZSCH Pumps USA N.Mac twin shaft grinders have been designed to fragment a variety of materials. They are available in two different housing designs: the inline version for installation in pipelines and the channel version for installation into effluent channels or for horizontal, gravity-fed applications to prevent blockage and protect downstream equipment. There is a choice of different cutter cartridges featuring numerous tooth combinations for the desired degree of particle size reduction to fit the application. The grinders can also be stacked for successive particle size reduction. The mechanical seal cartridge design, a leak-free combination of mechanical seal and bearing cartridges, allows for quick and simple replacement and service. These grinders do not have to be removed from the pipeline or from the channel. 610-363-8010; www.pumps-systems.netzsch.com


Vaughan Chopper Pump

Self-priming Chopper Pumps from Vaughan are designed to be easily accessed outside of the wet well while pumping waste solids at heavy consistencies, without plugging or dewatering of the solids. They eliminate the loss in production and mess, along with making it easy to service the pump to get it back in operation. 888-249-2467; www.chopperpumps.com


Grit Handling/Removal/Hauling

JDV Equipment Grit Classifier

The Grit Classifier from JDV Equipment traps sediment material such as sand, silt, gravel, ashes and coffee grounds, and delivers it dewatered to the solids discharge. An optional hydro cyclone increases the classifier’s overall capacity by reducing the amount of water flowing to the classifier and diverting the excess water to plant flows, but passes the grit through to the classifier and ultimately for proper disposal. It is designed to avoid unnecessary downtime and costly maintenance/repairs associated with premature mechanical equipment failure. 973-366-6556; www.jdvequipment.com


Headworks

IEP Technologies SmartDS Dynamic Explosion Detection

SmartDS Dynamic Explosion Detection from IEP Technologies is designed to provide high-speed detection of an incipient explosion with the highest level of false alarm immunity available for active explosion protection solutions. The system includes two primary components, the MEX-3 detector and its associated FAB-4 field programmable connection box. The system is programmable to accommodate a wide range of hazard and process conditions, including vacuum and positive pressure applications. It has the ability to analyze rate of pressure rise and to differentiate this from non-explosion pressure excursions. Dual sensors are used to increase the level of false alarm immunity. The system includes a history buffer for event recording, hygienic design, stainless steel body for demanding process environments, and ATEX approval. 855-793-8407; www.ieptechnologies.com


Patterson Davit Crane

Patterson Davit Cranes offer a low maintenance, easy-to-assemble design. They are available in 1/2- and 1-ton capacities with features such as a reliable brake with long life and readily available parts, a hot-dipped galvanized finish and no plastic sheaves or pulleys. The company is a supplier of corrosion-resistant winches, rigging, fittings, and custom products for lifting applications in the marine, construction and mining markets. 800-322-2018; www.pattersonmfg.com/davit-cranes


Screw Conveyors

Charter Machine Royal Screw Press

Charter Machine’s Royal Screw Press offers a small footprint and high efficiency design that has very low power consumption with a higher throughput. Using an integrated thickening drum, the system can concentrate feed solids up to 5% DS. The complete skidded system is ultra-quiet, large capacity and low maintenance. The removable washwater nozzle ring travels, with its self-cleaning nozzles, laterally the length of the drum and gives a maximum clean with minimum amount of water. The sleek skidded design includes controls, drum thickener, sludge concentrator tank, sludge pump and screw press. 732-494-5350; www.chartermachine.com


Septage Receiving Stations

ScreencO Systems Trash Master 600 Auto Screen

The Trash Master 600 Auto Screen from ScreencO Systems uses gravity to separate the trash from the flow stream through a 6-inch inlet with dual fan spreaders. It is capable of power-offloading vacuum trucks with a single 6-inch offload or 2- to 4-inch offloads at the same time at a rate of up to 800 gpm. It comes with an aluminum hopper (stainless steel is optional), with an 8-inch outlet cam and 3/8-inch gapped 1/4-inch stainless steel bar screen. The stainless steel U-channel with ultra high molecular weight polyethylene plastic-lined titanium provides for years of wear, with a high-strength alloy steel 11 1/2-inch shaftless screw that moves trash to a waste container. The U-channel has slotted drain holes and a center-channel bar screen for cleaner and dryer trash. A custom-built stainless steel bar rake and cleaning brush are included for easy maintenance. 208-790-8770; www.screencosystems.com


Screening Systems

Duperon FlexRake IQ 

The Duperon FlexRake IQ platform provides real-time smart screening for maximum resilience at the headworks. It tackles high peaking factors due to extreme weather and difficult debris like flushable wipes, first flushes and settled solids. This is accomplished by system improvements and a sequence of operations that automatically responds in real time to optimize the screen field. The reimagined design focuses on smart enhancements to the raking device to manage heavy solids loading events with four times increased debris removal capacity, improved grit and rock handling and greater solids capture. During peak flow conditions, it adjusts the bar screen opening itself to provide additional hydraulic capacity and safety factor, matching the best capture rate to the flow volume in real time. 800-383-8479; www.duperon.com


Evoqua Water Technologies (part of Xylem) Forty-X Disc Filter Armor Series

The Forty-X Disc Filter Armor Series from Evoqua Water Technologies (part of Xylem) is a high-rate filtration device that utilizes an integrated prescreen and stainless steel panels that are designed to accommodate high solids loading capacities and greater hydraulic throughput. The woven optimum primary mesh filter panel utilizes 316 L stainless steel threads to create a weave that improves solids collection and rejection, which makes this disc filter suitable for stormflow applications. The panel configuration includes a molded structural frame and pressured assisted seal, allowing the panels to sustain and operate at a higher headloss and provide higher throughput when compared to other disc filter synthetic media. The series combines the technology of outside-in and inside-out filtration into a single PLC controlled unit with influent water flowing through the prescreen (outside-in) into the disc filter panels (inside-out). This combination of two filtration technologies provides an effective option for challenging applications. 844-409-9492; www.evoqua.com


Federal Screen Products MBBR Screens

Federal Screen Products custom fabricates MBBR Screens that maximize flow rates while containing biofilm carriers, helping save on maintenance costs. They are fabricated with wedge wire by resistance welding V-shaped wire on shaped support rods. These thousands of fused points create a honeycomb-like structure that provides a strong and accurate continuous slot. This results in a product that provides accurate flow, distribution and effective media and debris filtration and retention. Wastewater screens are available in a wide range of profile wires to suit most systems, and can be designed in flat, curved or cylindrical form to meet customers’ drawings and specifications. Robust for vertical wall applications, screens are also self-cleaning when designed to the flow rate and are passivated in-house, which allows for a quality of finish, extending product life. 905-677-4171; www.federalscreen.com



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